Solutions for every industrial production
Welcome to a world of the automation industry. We offer services for all aspects of your industrial production, with absolute precision & more than 20 years of know-how.
After analyzing the process at the customer’s site, we intergrate the technology into a production unit, which we completely design and manufacture within the 4 Value Group.
In addition to the main thermoforming technology, which is typical for the processing of textile parts in the automotive industry, we integrate many other technologies and do not focus only on textiles.
1. Material transport
We offer services in the field of automation and robotics, which include, among other technologies, also the transport of material or components for the main activity of the device – such as using linear movements or multi-axis robotics.
Assembly lines
Tool carriers and material transport
Handling systems and lines
2. Heating zones and forming
Thermoforming
A manufacturing process in which the input material is heated to forming temperature. And then it is formed into a specific shape in a mould to the final shape or is subsequently trimmed in waterjet boxes or single-purpose punching tool to the final product.
Forming and pressing
Cold or hot pressing as part of thermoforming lines.
Cold pressing is very often used for the progressive pressing of sheet metal.
Material design:
- Aluminum block
- Aluminum alloy without/with integrated tubular heating/cooling labyrinth
- Steel blocks with internal drilling for steam and oil labyrinth
3. Pinching tool
Pinching and milling
Pinching is one of the most widespread processes for cutting the final part contour for heated tools. Very often these are steel blocks with the option of direct or indirect heating, including steam integration.
4. Airbag punching tool
Cutting and punching
Punching is often part of other processes for processing parts (e.g. trimming).
It mainly follows the molding process, when the final shape of the molded part is worked out by chopping. The cutting principle is based on the so-called crossing or cutting into the rubber. This cutting principle does not require a large cutting force, but at the same time it is more demanding to operate and keep the tool in good condition.
5. Adhesive application
Gluing and applying glue
The bonding of materials by means of adhesive gluing is very often used in industrial production. Gluing stations are part of assembly lines or as single-purpose machines.
Robotic gluing stations allow glue to be applied to hard-to-reach areas with the same quality and strength.
6. Laminating press
Laminating and pressing
Pressure lamination, together with thermoforming and trimming, are processes that are often used for the production of automotive interior parts.
The resulting parts are finished with high-quality surfaces made of genuine or synthetic leather, fabrics or foils.
7. Waterjet box
Waterjet Cutting
We are a leading manufacturer of waterjet boxes. Thanks to our long-term specialization in this area, we also have an excellent service network.
8. EOL tester
Finishing equipment and EOL testers
The increasingly stringent requirements for part quality are leading our customers to more strict inspections and testing of manufactured parts, which is why we also supply various testers with our equipment.
Most of the time, these are special-purpose devices, according to customer specifications with added value.
After analyzing the process at the customer’s site, we intergrate the technology into a production unit, which we completely design and manufacture within the 4 Value Group.
In addition to the main thermoforming technology, which is typical for the processing of textile parts in the automotive industry, we integrate many other technologies and do not focus only on textiles.
Semi-automatic headliner production line
- Material Handling and Linear Transfer
- Heating zones and moulding press
- Pinching tool
- Airbag punching tool
- Adhesive application
- Laminating press
- Waterjet box
- EOL station (finishing station)
Consulting Services
The company Value 4technology performs consulting services, analyses and testing for the manufacturing process. It mainly deals with the production of prototype parts and parts that are no longer in serial production.
Studies and Input analysis
Value 4automotive deals with product design of parts, especially for the automotive industry. It performs input analysis, FMEA, benchmarking, etc.
Engineering
Value 4industry, the main company of the 4Value Group, handles industrialisation projects from initial analysis through development to tooling and machine manufacturing.
Automation and robotization
The company Value 4robotics provides solutions in the field of robotization of industrial production. It focuses on ultrasonic welding, waterjet cutting, milling, glue application, assembly and handling.
After-sale Service
The company Value 4services specialises in warranty and post-warranty service of machines and equipment not only from the production of 4Value Group.
Consulting Services
The company Value 4technology performs consulting services, analyses and testing for manufacturing process. It mainly deals with the production of prototype parts and parts that are no longer in serial production.
Studies and Input analysis
Value 4automotive deals with product design of parts, especially for the automotive industry. It performs input analysis, FMEA, benchmarking, etc.
Engineering
Value 4industry, the main company of the 4Value Group, handles industrialisation projects from initial analysis through development to tooling and machine manufacturing.
Automation and robotization
The company Value 4robotics provides solutions in the field of robotization of industrial production. It focuses on ultrasonic welding, waterjet cutting, milling, glue application, assembly and handling.
After-sale service
The company Value 4services specialises in warranty and post-warranty service of machines and equipment not only from the production of 4Value Group.
